Purchase of equipment and
tools for injector repair is just the
beginning ...
As part of the purchase of the injectors
laboratory we guarantee FREE OF COST,
practical, technical trainings for
technology of injectors remanufacture.
Trainings are at customers place and
covers topics related to components for
which the laboratory was equipped.
After installing all equipment and tools in
the workshop, we begin the cycle of
trainings. Training consists in the transfer
of practical knowledge about the process of
remanufacture of the injections, and in
particular their dismantling into pieces,
organoleptic and microscopical verification,
selection of spare parts, cleaning, assembly,
calibration, adjustment, testing and
preparation for shipment to the customer.
The whole process is based on the assumption
of reaching the minimum amount of complaints.
We have developed a technology of repair
which is of the highest quality and can be
compared with the quality of the factory.
What with experience in the repair of the injectors?
Remanufacture of injection systems causes a
lot of problems for companies that are at
the beginning of this activity. We provide
our experience gained over many years of
work. The road to this knowledge is very
difficult and bumpy. Literature on this
topic is not available, and repair
technology contains only basic technical
information. Many issues associated with
specific cases can surprise an inexperienced
technician. A large part of our knowledge is
based on practical experience, on the basis
of which we were able to determine how to
proceed with the relevant models of vehicles,
or the type of remanufactured injectors. On
training are discussed specific cases of
injectors repair with detailed descriptions
of how to remanufacture these components to
work properly in the vehicle.
It is worth noting that the new company that
provides injector service should from the
very beginning work with the highest quality.
A satisfied customer will transmit the good
reputation of the company for the next
customers.
In the case of a warranty claim in addition
to the nervous atmosphere, the financial
losses resulting from having to refund money
for remanufactured injectors and additional
costs associated with dismantling/mounting
the injectors from/to the associated parts
and engine (e.g. screws, washers) can took
place. Do not forget that the dissatisfied
customer will transmit the negative opinion
to many other potential customers. Working
on a good reputation is a very hard job and
our goal is to help you with this process.
Discussed are also issues related to the
work of the office for example stock of
spare parts, ordering of spare parts,
customer service, documents.
Technical trainings are done by diesel
trainer M.Sc., Eng. Michael Gladysek.
We provide also additional training covering
3rd step of injector repair at a customer's
place. This training is authorized by Bosch.
We are the only company in Poland with such
privilage.
List of types of injectors, which employees of your company will repair right after training
Training includes a full overview of the
process of remanufacture, cleaning and
testing different types of injectors and
transfer of knowledge of custom ways to
repair them (a list regards to injectors
laboratory in the full version):
1. 1-spring injectors
a.
pintle Bosch with 10-digits reference no e.g. 0 432 217 001
b.
pintle Bosch with only cast number given e.g. KCA 21 S 71
c.
multi pinhole Bosch from passanger car
d.
multi pinhole Bosch from commercial vehicle,
including side-feed e.g. Mercedes
Actros
e.
steering injector with NBF
f.
injectors of other producers like: Lucas, Denso, Zexel, Stanadyne
2. 2-spring injectors
a.
pintle Bosch from passanger car
a.
multi pinhole Bosch from passanger car
b.
multi pinhole Bosch from commercial vehicle
c.
steering injector with NBF
d.
Delphi from passanger car
3. Electromagnetic Common Rail Bosch injectors
a.
from passanger cars, generations CRI 1, 2.0,
2.1, 2.2 - 1st, 2nd, 3rd step of repair
b.
from commercial vehicles CRIN 1,
2, 3 - 1st, 2nd, 3rd step of repair
c.
hybrid injector from Mitsubishi
d.
injectors of the newest construction e.g. CRI
2.2-M2, 2.5 - partial repair is possible
e.
generating new IMA
4. Piezoelectric Common Rail Bosch injectors
a.
all types from '115' for 1600 bar to '118'
for 2200-2500 bar
b.
generating new IMA and ISA codes
5. Electromagnetic Common Rail Delphi injectors
a.
with a steering chamber as a separate part
b.
with a steering chamber integrated with the
nozzle
c.
generating new C2i and C3i codes for Delphi
injectors
6. Electromagnetic Common Rail Denso injectors
a.
2-pin
b.
4-pin
7. Piezoelectric Common Rail
VDO / Siemens / Continental
8. Unit injectors from
passanger cars - VW group
a.
electromagnetic Bosch 1st generation from
engines 1.4, 1.9, 2.5, 5.0 TDI
b.
electromagnetic Bosch 2nd generation and
piezoelectric VDO from 2.0 TDI
9. Unit injectors electromagnetic from commercial vehicles
a.
UIN-2 generation e.g. Volvo, Scania
b.
UIN-3 generation e.g. Iveco Stralis from 2007
10. Gasoline injectors
a.
electromagnetic with indirect injection
b.
electromagnetic and piezoelectric with
direct injection
11. Other types of Common
Rail injectors, for which at the moment
there is no repair technology, or there is
no available spare parts. It is only
possible to clean and test.
a. piezoelectric Denso
b. piezoelectric Delphi - currently withdrawn
from the market
c. electromagnetic Bosch of the newest
construction from commercial vehicles e.g. CRIN 3.3, 4.2 (2-coil)