Choose test bench or set of tools for diesel pumps repair
Carbon Zapp MTBR
Compact test bench for professionals which supports all modern diesel injection systems on the market from vehicles and industrial machinery.
Carbon Zapp MTBR tests all types and brands of CRDi injectors, CR pumps, unit injectors EUI, unit pumps EUP and HEUI systems.
The test bench is available in three versions:
- MTBR/p - test bench only for Common Rail pumps without the possibility of expanding to other components
- MTBR/i - test bench only for Common Rail injectors without the possibility of expanding to other components
- MTBR/e - an universal test bench, which supports all types of add-ons.
August 2017 - Carbon Zapp MTBR/e test bench is in our laboratory!
The device is now available. We accept orders.
In this section will be described only add-ons for Common Rail pumps. Add-ons for injectors and unit injectors are described in the section
Injectors laboratory.
MTBR/e test bench generates pressure up to 2800Bar for Common Rail system. MTBR/e includes an electronically opening protective cover. MTBR is powered by three-phase mains, it doesn't require compressed air connection. Test bench is air-cooled and therefore does not require connection with water / sewage. For CR pump testing test bench is equipped with a static weight measurement system.
For testing CR injectors, unit Injector and HEUI systems test bench uses the built-in dynamic weight measurement system. Test bench operates in fully automatic mode and enables fast testing of diesel components. The testbench is configured for the needs of the customer by choosing the appropriate adapter and adapters. The steering board is fully protected from being damaged when connecting a component with a short-circuit between pins or to the ground. The information is displayed on the 15" touch screen with Android. Reports can be printed via WiFi, send to Dropbox, etc., or saved in PDF on pendrive. Software and the database is automatically updated via WiFi. As in all other Carbon Zapp devices, software and its updates, including databases are free. The usage of all testbench functions, including generating of new codes for injectors proceeds without the need to purchase "credits", as is the case in some devices of other companies.
MTBR had its world premiere at the Automechanika Frankfurt in 2016.
Common Rail pumps add-on
Carbon Zapp predicted modular configuration of add-ons for high pressure pumps. Set for Bosch CP1 and CP3 pumps is included as standard equipment of the MTBR. Carbon Zapp offers also kits for pumps Delphi, Denso and Siemens VDO Continental pumps.
Kit for CP4 will be available at a later date. Testing procedure covers all the important parameters of Common Rail pumps as flowrate and high pressure at different loads and rpms, and with different current steering of the lowe pressure valve ZME, IMV, SCV, VCV or high pressure valve like DRV, PCV.
Cambox - add-on for unit
pumps from PLD systems
Unit pumps from PLD
system are used in trucks
and buses already since
1995. They are produced on a
large scale even today and
in many of the latest models.
It has been applied, in
trucks like Mercedes, for
example Actros, Atego and
many others of this brand,
in some models of DAF like
XF, CF, Renault Magnum,
buses: Mercedes Benz, Setra,
Liebherr cranes.
This means a powerful market
for testing and
reconditioning of PLD pumps.
Cambox add-on along
with Carbon Zapp MTBR-E paves the
way for testing and
remanufacture of these
components on the highest
level.
The transmission takes place
through appropriately
designed cam system. After
using special adapters
selected by the test bench
it is possible to test
parameters of all Bosch and Delphi unit
pumps with a printout of the
report.
The injection doses are
measured in several loads at
different rpm and the moment
of occurrence of the signal
current curve bend of unit
pump so called BIP signal
which indicates the moment
of closing of the control
valve. Each test parameter
reference is made to the
database with the given
tolerance. The table shall
evaluate each parameter
automatically.
Cambox also allows you
to test the unit injectors
from trucks and passanger
cars, for example. Volvo,
Scania, Iveco and VW Group.
Add-on for injectors, unit injectors, HEUI systems is described in section
Injectors laboratory.
More information about Carbon Zapp
devices can be accessed on the
website of the manufacturer:
Carbon Zapp | Internationalthis
page opens in a new window
The MTBR test bench requires
the purchase of additional items
that were not presented in this
description. The complete equipment
is offered to interested customers
in the form of an offer.